The pistons of the 911 GT2 RS were manufactured from high-purity metal powder using the laser metal fusion process (LMF). Here, a laser beam heats and melts the powder surface corresponding to the part contour. Porsche initiated the joint project together with cooperation partners Mahle and Trumpf.
Does Porsche use forged pistons?
The 911 GT2 RS is equipped with forged pistons as standard, but their potential for use in future high-performance engines is practically exhausted. Improvements have only been possible with changes that could no longer be realised using conventional production methods.
Can you 3D print a piston?
As part of a cooperation with sports car manufacturer Porsche and mechanical engineering company Trumpf, MAHLE has produced high-performance aluminum pistons using 3D printing techniques for the first time. The pistons were successfully tested on the engine test bench for Porsche’s 911 GT2 RS sports car.
Who makes Porsche pistons?
Performance sports car manufacturer Porsche has worked with machine tool producer TRUMPF and automotive parts company MAHLE to 3D print pistons for the engine of its flagship 911 supercar.
Where are Mahle pistons made?
All pistons are manufactured in the Morristown, TN piston plant, including the MAHLE Motorsport parts used at virtually every racing venue in the world. All piston rings are produced in St. Johns, MI.
What did BMW produce for its i8 Roadster model while using 3D printing?
In a recent project, BMW Group is using HP Jet Fusion 3D 4200 solutions to manufacture the window guide rail for the BMW i8 Roadster. The rail took only five days to develop and was shortly after integrated into series production at one of the company’s German production sites.
Can you 3D print engine parts?
Most of the time, while 3D printing is used in the manufacturing process of engines, only a few components are actually 3D printed. In this precise project, the whole engine has been 3D printed using titanium and runs on sustainable, carbon-neutral ethanol.
Can I sell 3D printed car parts?
To begin with, it’s totally safe and legal to sell your 3D printed parts on e-commerce websites like eBay, Amazon, and Etsy. People are making a fair living offering their printing capabilities on different platforms.
Can carbon fiber be 3D printed?
In the case of carbon fiber, the fibers boost the strength, stiffness, and dimensional stability of the part to make it higher-performing than its base plastic. Chopped carbon fiber 3D printing materials can be used like normal 3D printing plastics, boosting some material properties.
What is polycarbonate filament?
The Gizmo Dorks 3D printer Polycarbonate filament, also known as PC filament, is a strong thermoplastic material used in 3D printing. Polycarbonate filament has many uses in everyday applications. It is a good electrical insulator while having heat-resistant properties.
How do you make a 3D printed engine?
Working V8 Engine – Easy 3D printable on Thingiverse … – YouTube
How do you 3D print an intake manifold?
3D Printed Aluminum Intake Manifold – Laser Melting Process – YouTube
How do you 3D print car parts?
3D printing functional car parts with ApolloX – YouTube
What is 3D printing in automotive industry?
3D printing allows for more efficient car model design, prototyping, testing and production using industrial 3D printing software. This software enables designers to create printable designs which are the first crucial step in creating 3D printed automobile parts, and the core of the printing process.
Can you 3D print truck parts?
Car manufacturer Ford has officially released a set of CAD files enabling customers to 3D print their own accessories for their Maverick pickup truck.
Can you 3D print a cylinder head?
The potential of 3D metal printing technology to improve productivity for the foundry industry is huge. Cylinder heads of most car engines are usually made in aluminum alloys.
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